The Application Areas Of Metal Slitting Machine

The decoiler loads the steel coils onto the line, and the crane feeds them into the metal slitting machine. The rotating blades of the metal slitting system cut the coils as they pass under tension through the line. These blades are designed to cut steel from edge-to-edge, minimising material loss.

The coils may be trimmed, re-coilled and re-slit after slitting. The slitting finished steel is usually packaged and sent to the customer. Metal slitting machines can be configured to handle different coil widths and thicknesses depending on their application.

Main Slitting Machine: Advantages

1. Coordination of feeding, receiving and shearing automatically allows for the free shearing without deformation or stretching of sheet metal.

2. Adjustable tension station to accommodate different sheet material requirements.

3. Supports automatic speed reduction, shutdown and coil splitting. The automatic operation is also performed after manual threading.

4. High-Precision Metal Processing: The advanced control systems and precision mechanical structures ensure that there is minimal dimensional error when slitting and shearing edges are smooth. This meets various high-precision requirements for metal processing.

Metal Slitting Machine Features and Components

Loading Trolley for Metal Slitting Line: The four-guide-rod device in front of the decoiler is made up of a track and car body. It also has a transfer mechanism and a lifting mechanism. The car body is moved along the track. The lifting mechanism includes components like a V-shaped frame and is hydraulically powered. The heavy-duty steel frame has a Bakelite-coated V-shaped surface. The hydraulic motor is powered by the safety guards and it has a synchronized design.

The decoiler is designed with a gearbox and a steel plate frame that provides excellent load bearing performance. The quadrangular pyramidal reel's expanding and contracting is powered by a hydraulic motor, pneumatic brake and variable frequency motor.

Slitter for metal cutting line: Consists of a blade holder that can be moved, a power source and a base. It uses a variable frequency motor and a hardened gear reduction for transmission. A motor and worm drive are used to move the upper blade shaft slide up and down. Modular spacers can be used to adjust the width of the finished product. The slitter has imported bearings for the blade shaft and is equipped with both thin oil and a dry oil lubrication system to slit strips.

Waste collection device for metal cutting line: This online winding system consists of a frame, base and reel that are all welded together. It is mounted either side of the slitter. It is driven by a variable-frequency motor and reducer. The winding speed automatically adjusts based on slitter speeds, while maintaining tension using a constant current. It is used for collecting slit strips.

Recoiler: This is located behind the tensioning unit and consists of a gearbox, reel, and other components. It rewinds narrow strips cut by the metal cutting line using a variable-frequency motor with hydraulically controlled clamping.

1. Metal Slitting Line And Tube Mill Machine

Tube mill machines are used to cut tubes into precise lengths. They can produce tubes in a variety of materials and shapes. Tube machines are able to handle any type of tube, whether it is round, square, or special shaped. STEELMAMA offers a complete range of tube mill and metal slitting machines.

The tube mill machine is used to further process the narrow metal strips produced by the metal slitting lines. Pipes are used in construction as structural supports and key components for pipeline construction. This combination is very common. Tube mill machines can also be used in domestic appliance manufacturing to cut tubes precisely for equipment such as condensers or heat exchangers.

Metal slitting machine can operate up to 230m/s, improving efficiency and ensuring accurate cutting of coils. This provides high-quality materials for tube mill machines. STEELMAM's tube mill machines are flexible and can produce different tube shapes with the help of molds.

2. Metal Slitting Line And CU Solar Channel Machine

The CU solar-channel machine is primarily designed to process metals such as stainless steel, aluminum alloy and galvanized iron to create solar channels with sizes of 41x21, 42x41, 42x62 and 41x82 mm. These solar channels support photovoltaics systems and ensure stability of solar panels.

STEELMAMA offers a metal slitting and CU solar channels machine that can be customized to meet the needs of customers. STEELMAMA engineers designed a hanger changing production method for CU solar channels to allow the production of unistruts of varying heights. Workers manually load the narrow strip produced by the metal slitting machine onto the decoiler on the CU solar channels machine, and then set the parameters using the control panel. After the parameters are set, the CU Solar Channel Machine automatically produces different types of solar channel including solid channel. The combination of a slitting metal machine and the CU solar machine is widely used for solar power generation in arid regions.

3. Metal Slitting Line and Metal Ceiling Channel Machine

Metal ceiling channel machines can be used primarily in suspended ceiling systems. STEELMAMA engineers are able to equip the metal ceiling channels machine with a dual head decoiler as well as an automatic packaging machine in order to increase production efficiency. This metal ceiling channel can be customized according to customer requirements, and produces three types of profiles - hat channel, u channel, and wall angles.

Metal slitting machines and metal ceiling channels can be configured according to customer needs, ensuring the best synergy of both machines. This combination is flexible and increases production efficiency while meeting market demands for a variety of profiles.

STEELMAMA offers a range of roll forming machine that can be used in conjunction with a metal slitting system, offering customers a complete solution for manufacturing. Please contact STEELMAMA if you have any questions!